Fully-Servo Triple-Head Puller with Automatic Cooling Bed System Makes Stunning Debut, Redefining Efficiency Benchmarks for Metal Processing!
Leading the Manufacturing Revolution: Fully-Servo Triple-Head Puller with Automatic Cooling Bed System Makes Stunning Debut, Redefining Efficiency Benchmarks for Metal Processing!
(Zhangjiagang Ruijia Machinery Equipment Co., Ltd., June 30, 2025) – The metal processing industry welcomes a revolutionary breakthrough! Zhangjiagang Ruijia Machinery Equipment Co., Ltd. today officially launched its new generation Fully-Servo Intelligent Triple-Head Puller with Automatic Cooling Bed System. This integrated solution, combining cutting-edge servo control technology, innovative mechanical design, and intelligent automation processes, will fundamentally transform traditional operations in pulling, sawing, and cooling/transfer for metal profiles (such as tubes, bars, and structural shapes), delivering unprecedented efficiency gains and quality assurance for enterprises.
Core Technological Breakthroughs Defining New Industry Standards
Fully Servo-Driven, Rock-Solid Operation:The system core comprises high-precision P1 and P2 pulling cars and an automatic interrupt saw. Rejecting traditional hydraulic or pneumatic drives, it fully utilizes advanced servo control systems. Combined with rack-and-pinion drive technology, it ensures exceptionally smooth and precise movement of the pulling cars, effectively eliminating slippage and vibration, laying a solid foundation for high-quality sawing.
Self-Locking Serrated Gripping, Smarter and More Reliable: The revolutionary clamping device employs an "open/close yielding mechanism," equipped with involute curved clamping plates and reverse self-locking serrated teeth clusters. Precise servo control of the jaw opening/closing action enables high-speed, damage-free, and ultra-secure material gripping. The unique self-locking structure provides excellent anti-loosening capability, especially suitable for high-temperature, high-speed conditions, ensuring production continuity and safety.
Dual-Car Staggered Cycling, Doubling Efficiency Engine:The P1 and P2 cars feature an innovative staggered vertical position design, breaking the bottleneck of traditional single-line operation. The two cars operate independently and cycle in relay, achieving seamless parallel execution of pulling and return motions. This design maximizes the equipment's effective operating time, significantly boosting the overall throughput of the production line.
Intelligent Coordination, Full-Process Automation: The system's brain – a high-performance PLC and servo drives – work in deep synergy, precisely commanding the entire sequence of pulling, sawing (automatic interrupt saw), and dragging actions. Upon task completion, the system automatically sends a precise material pickup signal to the cooling bed, driving it to efficiently complete material reception and transfer. Truly achieving "unmanned" intelligent handover from pulling to cooling.
Empowering Customers, Delivering Significant Value
Dramatically Reduces Labor Intensity:The automated process completely liberates workers from heavy physical tasks like manual handling, monitoring, and coordination, significantly improving the working environment and occupational health.
Exceptional Quality Assurance:The stability and precision of servo control, combined with reliable gripping and smooth pulling, effectively reduce defects such as surface scratches and sawing deformation. Product dimensional consistency and surface quality achieve a leap forward.
Soaring Production Efficiency:The P1/P2 dual-car staggered-position independent cycling design and full-process intelligent coordination significantly shorten the production cycle time and markedly increase equipment utilization, helping customers break through capacity bottlenecks.
Stable and Reliable Operation:The servo system offers fast response, long lifespan, and easy maintenance. The rack-and-pinion transmission is robust and durable, ensuring long-term, continuous, stable operation, minimizing unplanned downtime risks and maintenance costs.
"Zhangjiagang Ruijia Machinery Equipment Co., Ltd. is always committed to providing the most advanced and reliable intelligent solutions for the metal processing industry," stated Mr. Ding, General Manager of the company. "This Triple-Head Puller with Automatic Cooling Bed System is the perfect embodiment of our philosophy: 'Intelligence Drives Efficiency, Innovation Defines the Future.' It not only solves customer pain points in the pulling and sawing stages but also, through seamless integration with the cooling bed, unlocks the crucial link for efficient cooling and transfer. It provides core equipment for customers to build smarter, more streamlined, and more competitive production lines."
Key Advantages Summary:
Full Servo, True Stability: Rack-and-pinion + full servo drive ensures smooth and precise operation.
Smart Jaws, Secure Lock: Involute curved plates + reverse self-locking serrated teeth clusters, servo-controlled opening/closing, provide powerful, slip-proof gripping.
Dual-Car Stagger, High Efficiency: P1/P2 vertical staggering and independent cycling enable parallel pulling/return, doubling efficiency.
Automated, Seamless Handover:Automatic triggering of the cooling bed pickup signal after pulling-sawing-dragging enables intelligent full-process linkage.
Reduce Labor, Boost Quality: Liberates manpower, minimizes damage, enhances product consistency and surface quality.
